Assembly Order
01Buy S4S solid wood in your chosen species. Select straight-grained, knot-free boards. Let them acclimate indoors 48 hrs before cutting.
02Mark cut lines with a speed square. Clamp boards to the Worx Pegasus using the built-in quick clamps. Cut to dimension with the Milwaukee M18 Fuel 6-1/2" saw + Diablo 60T blade.
03Sand all pieces to 120 grit before assembly. Always sand with the grain on solid wood — never across it.
04Cut each vertical divider into two equal stubs (top + bottom thirds), leaving the middle as open gap.
05Drill pocket holes with Kreg 720PRO. Set jig to ¾" and use 1-1/4" coarse-thread screws. Drill on inside faces — they'll be hidden.
06Apply Titebond III to mating surfaces. Attach side panels to top & bottom — use Bessey REVO parallel clamps to pull joints tight. Wipe squeeze-out with a damp cloth immediately.
07Install horizontal shelf dividers with pocket holes + glue, evenly spaced. Check square with a speed square before clamps set.
08Fit vertical stubs into each cell — glue top stub to shelf above, bottom stub to shelf below. Worx clamp dogs hold them in place while glue dries.
09Rip two French cleat strips from ¾" plywood scrap at 45° with your circular saw. One strip mounts inside the shelf top; one screws into wall studs.
10Sand assembled shelf to 220 grit. Wipe down with a tack cloth.
11Apply 3 coats Minwax wipe-on poly (satin) with a lint-free cloth. 2–3 hrs between coats. Light 220 scuff after coat 1. No sanding after final coat.
12Use Empire 48" level to mark level line on wall. Use Franklin M210 to locate studs. Drive wall cleat with GRK 3" screws — minimum 2 studs. Hang shelf.